Concrete Block Making Machine

The frame consists of stable, compact welded box construction made out of steel channel or square pipe with sufficient wall thickness. The guide pillar for mould and compactors head are solid steel shaft made out of alloy steel material.

The guide bearing for mould and ram are of phosphor brose material and extra long in order to ensure perfect guiding. The filling box is freely suspended in a special guiding device. Due to this fact, wear on mould and filling device is reduced. The filling box is moved by double acting hydraulic cylinder. Above the filling box big storage hopper is attached. The filling box table, filling box systems and storage hopper are connected to gather so that changing of another mould corresponding height is balanced quickly with less effort. Machine equipped with hydraulic actuated pallet feed with collapsible catch to push forward the pallet on the vibrate table. The seat of mould head is equipped with synchronized connecting rod so that both sides of two end of mould is up and down synchronously and reduce the ware between sleeves and columns.

VIBRATION:

A piece all steel table is carried on rubber – metal buffers with two special vibrators which are mounted at the bottom of table. Vibrator is run by two motor of reputed make.

HYDRAULIC SYSTEM:

Pumps, cylinder, solenoid valves, pressure control valves as well as other hydraulic parts are well tried trade marked components. Hydraulic pumps are gear type from DYNAMIC HYDRAULICS or BOSH, solenoid valves are ATOS or REXROTH. Electrical motor will be of reputed make. Hydraulic capacity will be 150 to 400 liters shell and tube cooler will be mounted on the tank.

The hydraulic power pack is provided with necessary solenoid operated valves, flow and pressure control valves, which can be set to the desired options depending upon the product to be manufactured.

PALLET FEEDING:

Pallets are stored in a pallet magazine and fed in to the machine one by one through hydraulically operated positioning mechanism. The same mechanisms shift the pallet with a green block into the block receiving conveyors.

FACE MIXING UNIT:

The face mix unit is an option part of the basic machine. The unit comprises of manually/auto operated feeding car, its support table and rail. Feeding car is provided with wheels to freely move on the rails. Material in the car is filled manually.

ELECTRICAL SYSTEM:

440 Volts electrical control panel to control entire operation by push button switches. All relays and contactors are reputed make like SEIMENS etc. PLC is used to run in automatic, limiting and positioning movement of the various motion is achieved through the proximity switches.

BLOCK RECEIVING CONVEYOUR:

Lengths approximately 5 meter. Designed as belt convey our, frequently controlled for the transport of green block from block machine to the pallet stacker.

CLEANING BRUSH:

Provided with rotating brush with pp material. Drive via 0.5 HP motor to sweep off the brushes on the green block. Brush body is in total exchangeable.

Sketch of Production Line

1. Pallet Hopper
2. Pallet Feeder
3. Block Making Machine
4. Green Block Conveyor
5. Auto Stacking Cart
6. Product Stacking Rack

Specification for Stationary Type Machine:

DESCRIPTION	ECONOMY HYDRILL 60 X 50	STANDARD HYDRILL 70 X 50	UNIVERSAL HYDRILL 100 X 50	UNIVERSAL HYDRILL 100 X 90	UNIVERSAL HYDRILL 120 X 90
PRODUCT Ht	50 to 300 mm	50 to 300 mm	50 to 300 mm	50 to 300 mm	50 to 300 mm
MOULD AREA	480 x 400 mm	670 x 510 mm	1070 x 570 mm	810 x 840 mm	1170 x 870mm
PALLET SIZE	510 x 430 mm	700 x 540 mm	1050 x 540 mm	915 x 900 mm	1200 x 900mm
NO OF BLOCK PER STROKE 200 X 200 X 400 mm	2	3	4	6	8
PRODUCTION CYCLE	30 sec	20 sec	20 sec	15 sec	15 sec
HYDRAULIC POWER	5 hp	5 hp	10 hp	10 hp	15 hp
TOTAL ELE. POWER	10 hp	15 hp	20 hp	24 hp	30 hp
OUTPUT/PERHOUR 200X200X400mm UNIPAVER FLYASH BRICK	200 blocks 720 No 720 No	460 blocks 1800 No 1800 No	720 blocks 2520 No 2520 No	1440 blocks 4800 No 4800 No	1920 blocks 5760 No 5760 No
MOULD TABLE VIBRATER	2 hp x 2	3 hp x 2	3 hp x 2	5 hp x 2	5 hp x 2
HYDRAULIC PRESSURE	200 bar	200 bar	200 bar	200 bar	200 bar
PALLET  TYPE & THICKNESS	Steel 6mm Flywood20mm	Steel 8 mm Flywood25mm	Steel 10 mm Flywood25/30mm	Steel 10 mm Flywood40mm	Steel 10 mm Fly wood40mm
HOPPER CAPACITY	500 lit	600 lit	1200 lit	1500 lit	1500 lit
RAMVIBRATOR	NIL	OPTION	2 HP X 2	2 HP X 2	2 HP X 2
OIL CAPACITY	150 LIT	150 LIT	200 LIT	400 LIT	400 LIT
MIXER CAPACITY / PER HOUR	140 CFT	220 CFT	400 CFT	500 CFT	600 CFT
OVERALL DIEMENTION L X B X H	9 X 1.5 X 2.2	10 X 1.8 X 2.2	10 X 1.8 X 2.2	11.0 X 2 X 2.2	11.0 X 2.0 X 2.2
WEIGHT	5.000KG	7000 KG	7000 KG	9000 KG	9000 KG