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  Concrete Block Making Machine - Stationary Type Machine
   
     
   
 
 
Concrete Block Making Machine - The frame consists of stable, compact welded box construction made out of steel channel or square pipe with sufficient wall thickness. The guide pillar for mould and compactors head are solid steel shaft made out of alloy steel material.
The guide bearing for mould and ram are of phosphor brose material and extra long in order to ensure perfect guiding. The filling box is freely suspended in a special guiding device. Due does this fact wear on mould and filling device is reduced. The filling box is moved by double acting hydraulic cylinder. Above the filling box big storage hopper is attached. The filling box table, filling box systems and storage hopper are connected to gather so that changing of another mould corresponding height is balanced quickly with less effort. Machine equipped with hydraulic actuated pallet feed with collapsible catch to push forward the pallet on the vibrate table. The up and down of movement of mould is driven by hydraulic cylinder. The seat of mould head is equipped with synchronized connecting rod so that both sides of two end of mould is up and down synchronously and reduce the ware between sleeves and columns.
 
     
 
VIBRATION:
A one piece all steel tables carried on rubber – metal buffers with two special vibrators which are mounted at the bottom of table. Vibrator is run by two motor of reputed make.

HYDRULIC SYSTEM:
Pumps, cylinder, solenoid valves, pressure control valves as well as other hydraulic parts are well tried trade marked components. Hydraulic pumps are gear type from DYNAMIC HYDRAULICS or BOSH, solenoid valves are ATOS or REXROTH. Electrical motor will be of reputed make. Hydraulic capacity will be 150 to 400 liters shell and tube cooler will be mounted on the tank.

The hydraulic power pack is provided with necessary solenoid operated valves, flow and pressure control valves, which can be set to the desired options depending upon the product to be manufactured.

PALLET FEEDING:
Pallets are stored in a pallet magazine and fed in to the machine one by one through hydraulically operated positioning mechanism. The same mechanisms shift the pallet with a green block into the block receiving conveyors.

FACE MIXING UNIT:
Provisions are made in the basic machine to allow fitting face mix attachment. The face mix unit is an option part of the basic machine. The unit comprises of manually/auto operated feeding car, its support table and rail. Feeding car is provided with wheels to freely move on the rails. Material in the car is filled manually.

ELECTRICAL SYSTEM:
440 Volts electrical control panel to control entire operation by push button switches. All relays and contactors are reputed make like SEIMENS etc. PLC is used to run in automatic, Limiting and positioning movement of the various motion is achieved through the proximity switches.

BLOCK RECEIVING CONVEYOUR:
Lengths approximately 5 meter. Designed as belt convey our, frequently controlled for the transport of green block from block machine to the pallet stacker.

CLEANING BRUSH:

Provided with rotating brush with pp material. Drive via 0.5 HP motor to sweep off the brushes on the green block. Brush body is in total exchangeable.
     
   
Pallet with block are automatically stacked one above the other by Auto Stacker
     
Sketch of Production Line
 
  1. Pallet Hopper
  2. Pallet Feeder
  3. Block Making Machine
  4. Green Block Conveyor
  5. Auto Stacking Cart
  6. Product Stacking Rack
Specification for Stationary Type Machine:
     
DESCRIPTION

ECONOMY
HYDRILL
60 X 50

STANDARD
HYDRILL
70 X 50

UNIVERSAL
HYDRILL
100 X 50

UNIVERSAL
HYDRILL
100 X 90

UNIVERSAL
HYDRILL
120 X 90

PRODUCT Ht

MOULD AREA

PALLET SIZE

NO OF BLOCK
PER STROKE
200 X 200 X 400 mm

PRODUCTION CYCLE

HYDRAULIC - POWER

TOTAL ELE. POWER

OUTPUT/PERHOUR
(a) 200X200X400mm
(b )UNIPAVER
(c )FLYASH BRICK

MOULD TABLE VIBRATER

HYDRAULIC PRESSURE

PALLET  TYPE &
THICKNESS

HOPPER CAPACITY

RAMVIBRATOR

OIL CAPACITY

MIXER CAPACITY / PER HOUR

OVERALLDIEMENTION
L X B X H

WEIGHT

50 to 300 mm

480 x 400 mm

510 x 430 mm


2


30 sec

5 hp

10 hp


200 blocks
720 No
720 No

2 hp x 2

200 bar

steel / 6mm
fly wood20mm

500 lit

NIL

150 LIT

140 CFT


9X1.5X2.2 meter

5.000KG

50 to 300 mm

670 x 510 mm

700 x 540 mm


3


20 sec

5 hp

15 hp


460 blocks
1800 No
1800 No

3 hp x 2

200 bar

steel 8 mm
Flywood25mm

600 lit

OPTION

150 LIT

220 CFT


10 X 1.8 X2.2

7000 KG

50 to 300 mm

1070 x 570 mm

1050 x 540 mm


4


20 sec

10 hp

20 hp


720 blocks
2520 No
2520 No

3 hp x 2

200 bar

steel 10 mm
Flywood25/30mm

1200 lit

2 HP X 2

200 LIT

400 CFT


10 X 1.8 X 2.2

7000 KG

50 to 300 mm

810 x 840 mm

915 x 900 mm


6


15 sec

10 hp

24 hp


1440 blocks
4800 No
4800 No

5 hp x 2

200 bar

steel 10 mm
flywood40mm

1500 lit

2 HP X 2

400 LIT

500 CFT


11.0 X 2 X2.2

9000 KG

50 to 300 mm

1170 x870mm

1200 x900mm


8


15 sec

15 hp

30 hp


1920 blocks
5760 No
5760 No

5 hp x 2

200 bar

steel 10 mm
Fly wood 40

1500 lit

2 HP X 2

400 LIT

600 CFT


11.0 X 2.0X2.2

9000 KG

 
     
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